Besides meeting the needs of clients within the fields of medical, computing, communication, transportation and aerospace, Cable Connections provides wiring solutions for many other industries with custom cable assemblies and wire harnesses to match almost any application. Here is a partial list of the many additional industries we are able to serve: *Education/Institutional – Supporting the wiring needs for equipment within schools and institutes. *Gaming – Meeting the complex wiring needs of the gaming sector. *Utility – Cable assemblies and wire harnesses for utility applications. *Entertainment Industries – Support for many applications, from production facilities to live venues. *Security and Surveillance – Reliable communications and electronics infrastructure to support 24/7 security applications. *Automation – Infrastructure wiring for the growing automation industry. …and many others!How is a Wire Harnesses Manufactured? making sure that the harness incorporates any necessary custom features for its intended application. The next step usually involves wire cutting, stripping, and terminating. The wires are stripped and cut at the right length and metal terminals are attached to the ends of the wires all using a specialized machine commonly known as a crimp center. If needed, the wires will then be inserted into a connector housing, allowing the mating of male and female bundles of wires. Some wires will remain outside of connectors and attached to the original equipment individually. Finally, the cables or wires are bound with an outer covering using an assembly board, which guides proper breakouts and allows for final electrical testing. Manual assembly is still the most common method for wire harness manufacturing because routing cables or wires through sleeves is an extremely delicate process. Manual operations for wire harness assembly include: Applying fabric tape in varying locations and amounts Crimping terminals onto wires, which sometimes requires multiple crimping operations Inserting one sleeve into another *Setup of a production line with combined, fully-automated and semi-manual production and downstream testing facilities Cable assembly, crimping technology, plastic injection moulding, inspection technology. The manufacturing process for wire harnesses can go from basic to very complex. It starts with the design process and
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